Kgps 1.5t-3t Electric Induction Aluminum Melting Furnace Energy Saving Scrap Aluminum Crucible Smelters Aluminum Casting Machine

Product Description

Digital AI-Powered IoT System

Installation & After-Sales Support

1.Real-time monitoring of power equipment status.
2.Remote troubleshooting to minimize cross-border maintenance costs.
3.Operator behavior analytics for enhanced operational oversight.
4.Predictive maintenance with AI-driven anomaly detection and alerts.
5.Remote power adjustment capabilities for off-site control and optimization.

1.On-site deployment with dispatched engineers for installation, commissioning, and trial runs.
2.One-year warranty .

3.24/7 Remote Support  Immediate troubleshooting without on-site visits.
4.Strategic inventory of wear-and-tear parts to minimize production downtime losses.

Product Description

Induction Coil

Innovative Dual-Circuit Induction Coil

1.Material: TU1 Copper
Superior to standard T2/T3 copper with higher purity, enhanced conductivity, and corrosion resistance. Lower resistivity reduces energy consumption and power loss.
2.Wall Thickness: 2.5/3/4mm
Heavier construction than industry standards for equivalent specs, ensuring greater durability and performance.

1.Dual-Circuit Efficiency: 
Exclusive dual-winding design with upper/lower magnetic circuits delivers superior efficiency under constant power.
2.Precise Magnetic Field: 
Proprietary bending technique directs magnetic field, minimizing leakage.
3.High-Voltage Insulation:
 High-temp ceramic coating (3 layers) withstands 25,000V. Dual-band. structure meets APB specs at 6,000V.

Yoke 

Reducer

1.Energy Efficient: 
Optimized cooling reduces water usage and total system energy consumption, cutting costs.
2.Superior Material: 
Features ultra-thin 0.27mm grain-oriented silicon steel (vs. standard 0.35mm) for lower core loss and higher permeability.
3.Exclusive W-Lamination: 
Our proprietary W-stack design with oriented steel directs the magnetic field, achieving 80% flux coverage to minimize leakage and heating.

1.Enhanced Safety with Higher Specifications:
For 1-ton medium frequency furnaces, we use Model 513 reducers as standard—exceeding the common industry practice of Model 413—to prevent overload-related "nodding" and ensure safe, stable tilting.
2.Precision Alignment for Reliable Operation:
Our specialized milling and boring equipment guarantees high concentricity between the shaft and reducer, eliminating binding or shell damage while improving durability and smooth performance.

	0.25T	0.5T	0.75T	1T	1.5T	2T	3T	5T	10T
Capacity	0.25~0.28T	0.5~0.6T	0.75~0.85T	1~1.2T	1.5~1.7T	2~2.4T	3~3.5T	5~5.5T	10~10.5T
Weight	0.5T	0.8T	0.9T	1T	1.4T	2T	2.6T	4T	8T
Size(mm)	1420*1220*1070	2080*1750*1650	2330*2150*1650	2545*2250*1920	2575*2310*2020	2875*2800*2145	3000*3040*2350	3395*3465*2820	3600*3650*3100
induction coil(Inner diameter*height)	440*600	550*800	620*960	720*1060	760*1200	820*1250	950*1430	1100*1650	1400*2000
power	200KW	400KW	500KW	630KW	1000KW	1500KW	2000KW	3000KW	6500KW
Rated frequency	1000Hz	1000Hz	750Hz	700Hz	500HZ	500Hz	500Hz	300Hz	300Hz
Output dc voltage	520V	520V	890V	890V	890V	1350V	1350V	1350V	2700V
Output dc current	392A	770A	560A	707A	1123A	1110A	1480A	2222A	2410A
Melting speed	45min	50min	50min	50min	50min	50min	50min	55min	55min
Input dc current	320A	630A	480A	576A	916A	907A	1208A	1810A	1967A
Consumption	630	620	600	580	580	550	520	510	500
Max output voltage	750V	1500V~1600V	2500V	2500V	2500V	3300V	3300V	3300v	3500V
Power factor	0.9	0.92	0.92	0.92	0.92	0.95	0.95	0.95	0.95
Voltage	380V	380V	660V	660V	660V	1000V	1000V	1000V	1000V*2

Cooling Tower

Power Supply 

Customer site

Company Profile

Luoyang Shennai Power Equipment Co., Ltd.

      SHENNAI Electric is a high-tech enterprise headquartered in Luoyang, established in 1994 and completed strategic upgrading in 2012. The company specializes in the R&D and production of frequency conversion induction heating power supplies (KGCL/KGDX/IGBT), induction heating equipment, medium-frequency induction furnaces, DC arc furnaces, and cooling systems. With over 300 employees, 3 subsidiaries, a factory area exceeding 50,000 square meters, and more than 400 major client projects, Shennai Electric has solidified its industry presence.

      The company has been honored with titles such as Henan Province's "Specialized, Refined, Unique, and New" Enterprise, China Foundry Industry Leader Enterprise, and Leading Foundry Equipment Manufacturer. It is also certified under the triple management system standards for quality, environment, and occupational health and safety.

      Supported by an R&D team of over 30 professionals, Shennai Electric has achieved more than 50 independent intellectual property rights, published 4 academic monographs, and maintains a 100% technology commercialization rate.

 Liaoning Shennai Electric Technology Co., Ltd.

Luoyang Sanyong Intelligent Equipment Technology Co., Ltd.

Luoyang Shennai Import & Export Trading Co., Ltd.

Certifications

FAQ

Q1:Can we visit our factory?

A1: Of course. We welcome customers to visit our factory and see our equipment in action. We are confident you will find a good match.

 

Q2: What do I need to provide for a quote?

A2:We can provide you with a quote based on your smelting metal, capacity, production requirements, budget, and more.

 

Q3: Is your product quality good?

A3: Our equipment uses the highest-grade materials and boasts 21 patented designs to ensure maximum product quality and safety. Please contact customer service for details.

 

Q4: New to the industry and unsure what to do?

A4: Don't worry, we have over 400 customer case studies to draw on. Simply share your requirements.

Q5:  How to deal with long-distance after-sales service?

A5:The warranty period is one year. After the warranty period expires, 80% of problems can be repaired using our proprietary technology, significantly reducing after-sales costs. For complex issues, we dispatch engineers.